| TEX is a co-rotating twin screw extruder which ensures both high degassing and high kneading performance. In combination with a gear pump, the TEX enables direct film/sheet processing. |
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 Features
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| 1. |
High torque provides operation at lower temperature to obtain high-quality products. |
| 2. |
High mixing and devolatilization performance
The optimum screw configuration using segmented screw elements enables operation at lower temperature with high mixing and high devolatilization performance. |
| 3. |
Total performance guarantee includes weighing feeders
JSW can totally guarantee the system using a variety of weighing feeders developed by JSW . |
| 4. |
JSW's proprietary EXANET process controller provides an excellent operationability, easy maintenance and labor saving. |
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Example of application |
- PET without pre-drying
- PP
- PP filler
- Elastomers
- EVA sheet forming
- Porous separate sheet
- Engineering(resins)plastics
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 Specifications
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| Model |
CylinderDia. |
Max.Torque
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Main Drive Motor Capacity and Screw Speed |
| Standard Speed |
Middle Speed |
High Speed |
| mm |
N･m |
ｋW |
rpm |
kW |
rpm |
kW |
rpm |
| TEX30α |
32.0 |
401 |
15 |
360 |
55 |
1350 |
105 |
2500 |
| TEX44αII |
47.0 |
1520 |
55 |
350 |
160 |
1150 |
270 |
1750 |
| TEX44α |
1267 |
45 |
132 |
225 |
| TEX54αII |
58.0 |
2863 |
90 |
300 |
250 |
850 |
425 |
1450 |
| TEX54α |
2386 |
75 |
205 |
350 |
| TEX65αII |
69.0 |
4803 |
160 |
320 |
370 |
740 |
575 |
1150 |
| TEX65α |
4013 |
132 |
310 |
480 |
| TEX77αII |
82.5 |
8235 |
265 |
310 |
550 |
640 |
810 |
950 |
| TEX77α |
6862 |
220 |
460 |
680 |
| TEX90αII |
96.5 |
13159 |
425 |
310 |
780 |
570 |
1165 |
850 |
| TEX90α |
10966 |
355 |
650 |
970 |
| TEX105αII |
113.0 |
21196 |
670 |
310 |
1120 |
510 |
1570 |
710 |
| TEX105α |
17641 |
560 |
935 |
1310 |
| TEX120αII |
129.5 |
31817 |
1020 |
310 |
1540 |
465 |
2065 |
620 |
| TEX120α |
26514 |
850 |
1290 |
1720 |
| TEX140αII |
152.0 |
51544 |
1620 |
300 |
2375 |
440 |
- |
- |
| TEX140α |
42953 |
1350 |
1980 |
- |
- |
| TEX160αII |
174.0 |
77072 |
2400 |
300 |
- |
- |
- |
- |
| TEX160α |
64277 |
2000 |
- |
- |
- |
- |
| TEX180αII |
196.0 |
110507 |
3450 |
300 |
- |
- |
- |
- |
| TEX180α |
92089 |
2875 |
- |
- |
- |
- |
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Material specification |
| We can choose the most suitable materials for Screw-Cylinder. |
| |
Material |
Type of Alloy |
Hardness |
Application |
| SCREW |
Nitrided Steel |
Nitrided steel |
HV800≦ |
standard plastics |
| LSP-2 |
Tool steel |
HRC58-62 |
filler, GF compound |
| LSP-H |
High speed steel |
HRC58-64 |
high filling filler, GF compound |
| LSP-4 |
Stainless tool steel |
HRC55-62 |
halogen compound |
| LSP-S |
Co-base bimetallic |
HRC35-45 |
dewatering, devolatiziling |
| LSP-EX |
Co-base bimetallic |
HRC50-60 |
dewatering, devolatiziling |
| LSP-M |
Tool steel |
HRC62-70 |
high filling filler compound |
| CYLINDER |
Nitrided Steel |
Nitrided steel |
HV800≦ |
standard plastics |
| N-ALLOY 60S |
Ni-base high alloy |
HRC50-60 |
filler, GF compound |
| N-ALLOY 2000 |
Ni-base + carbide |
HRC55-62 |
high filling filler compound |
| N-ALLOY 61H |
Ni-basehigh alloy |
HRC55-62 |
phosphoric compound |
| N-ALLOY 70H |
Ni-base + carbide |
HRC65-70 |
high filling filler compound |
| S5 |
Ni-base high alloy |
HRC40-50 |
fluoropolymer resin, rubber |
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Selection of optimum screw configuration tailored to specific resins. |
| JSW's vast experience and resources combined with both theoretical analysis and laboratory trials allows JSW to select the optimum screw configuration for any application. |
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| Flexible configuration options using segmented screw elements can cope with various operation conditions. |
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Simulation technologies |
| We are working on the development of new simulation technologies for various polymers such as 3-D finite element analysis using CAE. |
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TEX-FAN, the software originally developed by JSW allows quick analysis of the polymer behavior inside extruder.
By utilizing TEX-FAN software, it is possible to check predicted operation conditions on desk top and to accelerate process development work. |
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